ENSAYO EFICIENCIA ENERGÉTICA COGELSA ULTRAGEAR LF 320
INTRODUCCIÓN
The food, beverage, cosmetics and pharmaceutical production industry must select the appropriate products not only for their operating requirements, but also to meet regulatory requirements.
With regard to lubrication, the most efficient solution is the use of lubricants and greases that are approved for food contact according to the classification system established by the USDA.
The management system applied by COGELSA and its implementation comply with the ISO 21469:2006 standard, which specifies the requirements of hygiene for the formulation, manufacture, preservation and distribution of lubricants that may occasionally come into
contact with products and packaging used in the food, cosmetics,pharmaceuticalsoranimalfeedindustries.
COGELSA has a wide range of products approved by the certification body NSF International.
COGELSA has achieved Halal certification from the Halal Institute and Kosher certification from the Kosher Federation for products that make up the range of lubricants, vaselines and greases suitable for contact with foodstuffs.
This certification allows COGELSA to take an important step towards helping companies in the food sector to comply with the requirements of the Muslim and Orthodox Jewish communities throughout the
manufacturing and handling of their products, following the strict criteria of this community and with the full Halal and Kosher guarantee.
The COGELSA range includes products that are free of both mineralsaturated hydrocarbons (MOSH) and mineral aromatic hydrocarbons(MOAH).
The food, beverage, cosmetics and pharmaceutical production industry must select the appropriate products not only for their operating requirements, but also to meet regulatory requirements.
With regard to lubrication, the most efficient solution is the use of lubricants and greases that are approved for food contact according to the classification system established by the USDA.
The management system applied by COGELSA and its implementation comply with the ISO 21469:2006 standard, which specifies the requirements of hygiene for the formulation, manufacture, preservation and distribution of lubricants that may occasionally come into
contact with products and packaging used in the food, cosmetics,pharmaceuticalsoranimalfeedindustries.
COGELSA has a wide range of products approved by the certification body NSF International.
COGELSA has achieved Halal certification from the Halal Institute and Kosher certification from the Kosher Federation for products that make up the range of lubricants, vaselines and greases suitable for contact with foodstuffs.
This certification allows COGELSA to take an important step towards helping companies in the food sector to comply with the requirements of the Muslim and Orthodox Jewish communities throughout the
manufacturing and handling of their products, following the strict criteria of this community and with the full Halal and Kosher guarantee.
The COGELSA range includes products that are free of both mineralsaturated hydrocarbons (MOSH) and mineral aromatic hydrocarbons(MOAH).
- Ensayo realizado por la Unidad de Tribología y Materiales de TEKNIKER www.tekniker.es.
- El objetivo del ensayo es realizar un estudio experimental que permita evaluar la eficiencia energética del aceite lubricante COGELSA ULTRAGEAR LF 320, trabajando en condiciones cercanas a las reales de operación que se dan en componentes que integran sistemas de engranajes.
- El sistema diseñado permite medir las pérdidas de eficiencia por fricción que se producen en el sistema de engranajes con un aceite.
- El sistema mide el aumento de torque provocado por la fricción en diferentes condiciones de ensayo: carga y velocidad de giro.
- En este ensayo se compara la eficiencia energética entre un aceite convencional para lubricación de engranajes COGELSA STANDARD VAREN EP 320 y el aceite COGELSA ULTRAGEAR LF 320 con una nueva tecnología de aditivos para reducir la fricción.
BANCO DE ENSAYO DE ENGRANAJES FZG
El banco de ensayo utilizado es el denominadoFzG, definido por la norma DIN 51 354 partes 1 y 2.
El tipo de engranajes utilizado en este banco de ensayo es el siguiente:
Condiciones de ensayo utilizadas:
(*) Presión Hertz en punto de contacto engranajes (diámetro primitivo).
COGELSA a company that develops, manufactures and markets high-tech lubricants and greases, was founded over 100 years ago in Barcelona, Spain.
Over these years, the company has gained vast experience in different fields of industrial applications.
It works closely with various additive suppliers and research institutes to learn about the latest technologies, allowing the R&D teams to formulate state-of-the-art specialised lubricants.
COGELSA is present in more than 30 countries around the world through its wide distribution network, from Asia to Europe, Africa and America.
COGELSA offers a high-level technical service to advise on the product that should be used, as well as to follow up on the performance of the product in situ with periodic laboratory analyses that allow a long life cycle.
We supply lubricants and grease to major multinational companies that have the highest requirements with regards to the stability and performance of products.
We will be happy to be your technical partner and help you develop your business so you can focus on your proposal for added value.
Allow COGELSA to take care of your industrial fluids!
Ability to design and formulate tailor-made lubricants to meet the new demands of the latest industrial applications.
COGELSA has specific production reactors destined to products for the food industry.
The company is continuously investing in new facilities and expanding its production capacity.
COGELSA has a complete range of services for the application of its oils and grease in the food industry:
Friction tests, which provide information on friction temperature and coefficient, to compare the lubricity of fluids.
Compatibility studies with different components.
Analysis of the lubricants in use to determine their condition.
Analysis of soluble fluids to guarantee their optimum operating condition.
COGELSA can also provide other relevant data such as surface tension and various key parameters of their fluids, for their perfect monitoring.
We have focused on the development of special fluids for applications in the food industry taking into account the latest regulations and market trends.
RESULTADOS
LS0: Aumento del torque con la velocidad.
Eliminación de no-load losses: variación de régimen de lubricación con aumento de la velocidad.
Par generado en los diferentes rangos de carga y velocidad eliminando no-load losses: A menor par → más eficiente es el aceite.
CONCLUSIONES
- Las mayores diferencias de eficiencia entre los aceites se observan en condiciones de carga más elevadas (LS9). En este régimen de carga, COGELSA ULTRAGEAR LF 320 es el aceite que presenta la mayor eficiencia.
- En las condiciones de carga más elevada (LS9) y mayor velocidad (1500 rpm), el aceite COGELSA ULTRAGEAR LF 320 proporciona un aumento de eficiencia del 5,7% respecto al aceite COGELSA STANDARD VAREN EP 320.
CONTÁCTENOS
Si desea ser atendido por nuestro servicio técnico, por favor envíenos su solicitud mediante el siguiente formulario.